姚宁平, 魏宏超, 张金宝, 陆承达, 李浩, 姚亚峰, 柯友刚, 张幼振. 基于钻柱状态估计的坑道回转钻进智能优化方法[J]. 煤田地质与勘探.
引用本文: 姚宁平, 魏宏超, 张金宝, 陆承达, 李浩, 姚亚峰, 柯友刚, 张幼振. 基于钻柱状态估计的坑道回转钻进智能优化方法[J]. 煤田地质与勘探.
YAO Ningping, WEI Hongchao, ZHANG Jinbao, LU Chengda, LIHao, YAO Yafeng, KE Yougang, ZHANG Youzhen. Intelligent optimization method for tunnel rotary drilling based on drill string state estimation[J]. COAL GEOLOGY & EXPLORATION.
Citation: YAO Ningping, WEI Hongchao, ZHANG Jinbao, LU Chengda, LIHao, YAO Yafeng, KE Yougang, ZHANG Youzhen. Intelligent optimization method for tunnel rotary drilling based on drill string state estimation[J]. COAL GEOLOGY & EXPLORATION.

基于钻柱状态估计的坑道回转钻进智能优化方法

Intelligent optimization method for tunnel rotary drilling based on drill string state estimation

  • 摘要: 操作参数优化决策是提高煤矿井下坑道近水平回转钻进效率的关键,但现有的研究中难以通过随钻获取孔底钻进参数,仅利用孔口数据进行回转钻进优化准确性不高。针对该问题,本文通过构造孔内状态观测器估计孔底钻进参数信息,提出了基于钻柱状态估计的坑道近水平回转钻进智能优化方法。首先通过分析煤矿井下坑道回转钻进特性,考虑实钻约束条件,提出了机械钻速和钻头磨损的优化目标评价方法;随后建立了轴向和扭转维度的钻柱集中参数动力学模型,设计了状态观测器以估计孔底钻头的运动状态;综合孔口采集的数据和孔底状态估计,运用NSGA-II多目标优化算法实现了动力头转速和给进压力的优化,并利用安徽淮南某煤矿实钻数据进行了验证,结果表明,基于钻柱状态估计孔底信息进行优化后的钻速提升了32.47%,相比仅利用孔口的实测数据优化的钻速提升15.04%更具优势,对煤矿坑道回转钻孔实现自动、智能钻进具有重要理论与实际意义。

     

    Abstract: The operating parameter optimization decision-making is the key to improve the efficiency of nearly horizontal rotary drilling of underground tunnels of coal mines. But it is difficult to obtain the downhole drilling parameters by Measurement While Drilling in current studies, and the accuracy is low for the rotary drilling optimization based on the hole opening data only. To address this problem, an intelligent optimization method for nearly horizontal rotary drilling in tunnels based on the drillstring state estimation was proposed by constructing a state observer to estimate the downhole drilling parameters. Firstly, an optimization objective evaluation method of Rate of Penetration (ROP) and bit wear was proposed by analyzing the rotary drilling characteristics of the underground tunnel in the coal mine, with consideration to the actual drilling constraints. Then, a lumped-parameter dynamic model of the drill string was established in axial and torsional dimensions, and a state observer was designed to estimate the motion state of the drill bit at the bottom of the hole. Finally, the NSGA-II multi-objective optimization algorithm was used to optimize the power head speed and feed pressure by integrating the data collected at the hole opening and the downhole state estimation, which was verified using actual drilling data from a coal mine in Huainan, Anhui Province, China. The results show that the optimized ROP based on the estimated downhole information of the drill string state is increased by 32.47%, which is more advantageous than the optimized ROP increased by 15.04% using only the measured data of the hole opening. It has important theoretical and practical significance for the realization of automatic and intelligent rotary drilling of tunnels in coal mine.

     

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