秦承帅,孙洪斌,李利平,等. 复合冲击作用下PDC钻齿破岩过程连续−非连续数值模拟研究[J]. 煤田地质与勘探,2023,51(9):109−120. DOI: 10.12363/issn.1001-1986.23.05.0293
引用本文: 秦承帅,孙洪斌,李利平,等. 复合冲击作用下PDC钻齿破岩过程连续−非连续数值模拟研究[J]. 煤田地质与勘探,2023,51(9):109−120. DOI: 10.12363/issn.1001-1986.23.05.0293
QIN Chengshuai,SUN Hongbin,LI Liping,et al. Continuous and discontinuous numerical simulation of the rock breaking process of PDC drill bit under composite impact[J]. Coal Geology & Exploration,2023,51(9):109−120. DOI: 10.12363/issn.1001-1986.23.05.0293
Citation: QIN Chengshuai,SUN Hongbin,LI Liping,et al. Continuous and discontinuous numerical simulation of the rock breaking process of PDC drill bit under composite impact[J]. Coal Geology & Exploration,2023,51(9):109−120. DOI: 10.12363/issn.1001-1986.23.05.0293

复合冲击作用下PDC钻齿破岩过程连续−非连续数值模拟研究

Continuous and discontinuous numerical simulation of the rock breaking process of PDC drill bit under composite impact

  • 摘要: 复合冲击钻进是兼具轴向和扭转2个维度冲击的新型破岩技术,针对岩石在聚晶金刚石复合片钻头(Polycrystalline Diamond Compact,PDC)钻齿轴向−扭转2个方向冲击作用下破坏机制复杂、复合冲击破岩机理不清晰等问题,基于连续−非连续分析方法(Continuous Discontinuous Element Method,CDEM),建立基于共享节点的FEM-DEM岩石模型,再通过室内单轴压缩实验验证该计算模型的合理性。基于JavaScript二次开发,建立单钻齿复合冲击运动模型,并模拟PDC单钻齿在正弦函数下的复合冲击破岩过程。通过对岩屑、径向剪切裂纹、侧向裂纹和侧向主裂纹等形成过程的分析,揭示岩石在复合冲击作用下的破坏规律。在此基础上,建立单钻齿复合冲击切削力学模型,开发适用于分析复合冲击破岩钻进的连续−非连续数值算法,分析不同切削深度、前倾角度、轴向冲击速度、扭转冲击速度下的破岩效果,探讨不同钻齿参数下的切削力和破岩规律。结果表明:复合冲击作用下钻齿前方和下方岩石均发生大体积破碎,可实现“立体破岩”效果,进而减小钻头的粘滑效应。钻齿与岩层的接触面积、接触弧长、冲击能量的分配效果是影响复合冲击破岩效率的关键因素。岩层的破碎体积随着切入深度的增大而增大,但钻齿所受的切削力也会同步增大;冲击角度影响冲击能量在水平和垂直方向的分布效果,较小的前倾角度下钻齿破岩体积较大;提高轴向冲击速度和扭转冲击速度可提高岩层破碎体积,但钻齿所受的切削力也相对较大,不利于钻具寿命的延长。研究结果可对提高不同工况下的破岩效率、优化PDC钻齿设计参数、延长钻具使用寿命等提供借鉴意义。

     

    Abstract: Composite impact drilling is a novel rock-breaking technique that combines both axial and torsional impacts. To address the issues of complex failure mechanisms and unclear rock-breaking mechanisms under the axial-torsional impacts on rock by Polycrystalline Diamond Compact (PDC) drill bits, a FEM-DEM rock model based on shared nodes was established using the Continuous Discontinuous Element Method (CDEM), and the rationality of this computational model was verified through laboratory uniaxial compression experiments. Besides, a composite impact motion model for single drill bit was built through the secondary development of JavaScript, and the composite impact rock-breaking process of single PDC drill bit under a sine function was simulated. In addition, the failure patterns of rock under composite impact were revealed by analyzing the formation processes of rock fragments, radial shear cracks, lateral cracks, and lateral main cracks. Based on this, a mechanical model for the penetrating force of a single drill bit under the composite impact was established, and a continuous-discontinuous numerical algorithm suitable for the analysis of rock-breaking drilling under composite impact was developed. Meanwhile, the rock-breaking effects under different penetration depths, rake angles, axial impact velocities and torsional impact velocities were analyzed, and the penetrating force values and rock-breaking patterns under different drill bit parameters were discussed. The results show that: composite impact is a process that fully integrates the advantages of axial and torsional impacts, which optimizes the energy distribution of the entire drilling system. Under the composite impact, the rock in front of and below the drill bit is extensively fragmented, achieving a “three-dimensional rock-breaking” effect and reducing the stick-slip effect of the drill bit. Definitely, the contact area, the contact arc length and the distribution of impact energy between the drill bit and the rock formation are the key factors affecting the efficiency of rock breaking by composite impact. Specifically, the rock breaking volume increases with the increasing drilling depth, but the penetrating force applied to the drill bit also increases simultaneously. The impact angle will affect the horizontal and vertical distribution of impact energy, and a greater volume of rock would be broken by the drill bit at a small rake angle. Increasing the axial and torsional impact velocities could increase the rock breaking volume, but a larger penetrating force may be applied to the drill bit, which is unfavorable to extend the service life of the drill bit. Generally, the research results are of referential significance for improving the rock-breaking efficiency under different working conditions, optimizing the design parameters of PDC drill bit, and extending the service life of the drill bit.

     

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