留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

我国煤矿井下智能化钻探技术装备发展与展望

李泉新 刘飞 方俊 刘建林 褚志伟

李泉新, 刘飞, 方俊, 刘建林, 褚志伟. 我国煤矿井下智能化钻探技术装备发展与展望[J]. 煤田地质与勘探, 2021, 49(6): 265-272. doi: 10.3969/j.issn.1001-1986.2021.06.032
引用本文: 李泉新, 刘飞, 方俊, 刘建林, 褚志伟. 我国煤矿井下智能化钻探技术装备发展与展望[J]. 煤田地质与勘探, 2021, 49(6): 265-272. doi: 10.3969/j.issn.1001-1986.2021.06.032
LI Quanxin, LIU Fei, FANG Jun, LIU Jianlin, CHU Zhiwei. Development and prospect of intelligent drilling technology and equipment for underground coal mines in China[J]. COAL GEOLOGY & EXPLORATION, 2021, 49(6): 265-272. doi: 10.3969/j.issn.1001-1986.2021.06.032
Citation: LI Quanxin, LIU Fei, FANG Jun, LIU Jianlin, CHU Zhiwei. Development and prospect of intelligent drilling technology and equipment for underground coal mines in China[J]. COAL GEOLOGY & EXPLORATION, 2021, 49(6): 265-272. doi: 10.3969/j.issn.1001-1986.2021.06.032

我国煤矿井下智能化钻探技术装备发展与展望

doi: 10.3969/j.issn.1001-1986.2021.06.032
基金项目: 

国家科技重大专项课题 2016ZX05045-003

中煤科工集团西安研究院有限公司科技创新基金项目 2020XAYJS01

详细信息
    第一作者:

    李泉新,1980年生,男,黑龙江齐齐哈尔人,博士,研究员,从事煤矿井下钻探技术与装备研究工作. E-mail:liquanxin@cctegxian.com

  • 中图分类号: TD712

Development and prospect of intelligent drilling technology and equipment for underground coal mines in China

  • 摘要: 煤矿井下智能化钻探技术装备是煤矿智能化建设的重要组成部分,也是当前煤矿企业深入推进减人增效工作所急需的先进技术装备。系统总结了“十三五”期间我国煤矿井下智能化钻探技术装备所取得的阶段性成果,重点介绍了自动化钻机、随钻参数监测系统和旋转导向系统等关键技术装备的发展现状。全面分析了制约井下智能化钻探技术装备研发与应用的关键因素:钻机智能化水平较低、随钻探测数据类型少、多系统集成控制难。在此基础上提出深入推进数字化、网络化、智能化技术与传统坑道钻探技术结合,强化多学科融合和协同创新能力;并不断加强智能化钻探技术装备研发与应用人才的培养力度,以技术装备为支撑、以数字化平台为保障、以人才队伍建设为基础;在智能化钻机、高精度数据获取与传输技术、钻孔轨迹智能优化与控制技术、辅助关联设备集成控制技术、数字化钻进平台开展攻关,以实现煤矿井下钻孔全流程智能化施工作业。

     

  • 图  ZYWL-4000SY自动化钻机[16]

    Fig. 1  ZYWL-4000SY automatic drilling rig[16]

    图  ZDY25000LDK自动化定向钻机[20]

    Fig. 2  The automatic directional drilling rig of ZDY25000LDK[20]

    图  矿用动态方位伽马随钻测量系统

    Fig. 3  The MWD system of dynamic azimuth gamma for coal mines

    图  矿用小直径旋转导向系统

    Fig. 4  The small diameter rotary steerable system for coal mines

  • [1] 国务院发展研究中心资源与环境政策研究所. 中国能源革命进展报告(2020)[R]. 北京: 石油工业出版社, 2020.

    Institute of Resources and Environmental Policy, Development Research Center of the State Council. China energy revolution progress report[R]. Beijing: Petroleum Industry Press, 2020.
    [2] 刘峰, 曹文君, 张建明. 持续推进煤矿智能化, 促进我国煤炭工业高质量发展[J]. 中国煤炭, 2019, 45(12): 32–36.

    LIU Feng, CAO Wenjun, ZHANG Jianming. Continuously promoting the coal mine intellectualization and the high–quality development of China's coal industry[J]. China Coal, 2019, 45(12): 32–36.
    [3] 石智军, 李泉新, 姚克. 煤矿井下智能化定向钻探发展路径与关键技术分析[J]. 煤炭学报, 2020, 45(6): 2217–2224. https://www.cnki.com.cn/Article/CJFDTOTAL-MTXB202006028.htm

    SHI Zhijun, LI Quanxin, YAO Ke. Development path and key technology analysis of intelligent directional drilling in underground coal mine[J]. Journal of China Coal Society, 2020, 45(6): 2217–2224. https://www.cnki.com.cn/Article/CJFDTOTAL-MTXB202006028.htm
    [4] 李泉新, 刘飞, 方俊. 煤矿坑道智能化钻探技术发展框架分析[J]. 工矿自动化, 2020, 46(10): 9–13. https://www.cnki.com.cn/Article/CJFDTOTAL-MKZD202010002.htm

    LI Quanxin, LIU Fei, FANG Jun. Analysis of development framework of intelligent coal mine underground drilling technology[J]. Industry and Mine Automation, 2020, 46(10): 9–13. https://www.cnki.com.cn/Article/CJFDTOTAL-MKZD202010002.htm
    [5] 王清峰, 陈航. 瓦斯抽采智能化钻探技术及装备的发展与展望[J]. 工矿自动化, 2018, 44(11): 18–24. https://www.cnki.com.cn/Article/CJFDTOTAL-MKZD201811004.htm

    WANG Qingfeng, CHEN Hang. Development and prospect on intelligent drilling technology and equipment for gas drainage[J]. Industry and Mine Automation, 2018, 44(11): 18–24. https://www.cnki.com.cn/Article/CJFDTOTAL-MKZD201811004.htm
    [6] 张锐, 姚克, 方鹏, 等. 煤矿井下自动化钻机研发关键技术[J]. 煤炭科学技术, 2019, 47(5): 59–63. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201905009.htm

    ZHANG Rui, YAO Ke, FANG Peng, et al. Key technologies for research and development of automatic drilling rig in underground coal mine[J]. Coal Science and Technology, 2019, 47(5): 59–63. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201905009.htm
    [7] 吕晋军, 辛德忠. ZYWL-4000SY智能遥控自动钻机的设计[J]. 煤矿机械, 2019, 40(3): 4–6.

    LYU Jinjun, Xin Dezhong. Design of ZYWL-4000SY intelligent remote control automatic drilling machine[J]. Coal Mine Machinery, 2019, 40(3): 4-6.
    [8] 国家重大技术装备办公室. 我国煤矿综采智能化取得重大突破[EB/OL]. [2020-01-02] http://www.coalchina.org.cn/index.php?m=content&c=index&a=show&catid=10&id=113914.

    National Office of Major Technical Equipment. A major breakthrough in the intellectualization of fully mechanized coal mining in China[EB/OL]. [2020-01-02] http://www.coalchina.org.cn/index.php?m=content&c=index&a=show&catid=10&id=113914.
    [9] 王国法, 刘峰, 孟祥军, 等. 煤矿智能化(初级阶段)研究与实践[J]. 煤炭科学技术, 2019, 47(8): 1–36. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201908001.htm

    WANG Guofa, LIU Feng, MENG Xiangjun, et al. Research and practice on intelligent coal mine construction(primary stage)[J]. Coal Science and Technology, 2019, 47(8): 1–36. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201908001.htm
    [10] 姚克. 煤矿井下智能化钻机及问题探讨[J]. 探矿工程(岩土钻掘工程), 2020, 47(10): 48–52.

    YAO Ke. Intelligent drilling rig for coal mines and discussion on problems[J]. Exploration Engineering(Rock & Soil Drilling and Tunneling), 2020, 47(10): 48–52.
    [11] 王清峰, 陈航, 陈玉涛. 钻孔机器人钻进工况智能感知与自适应控制机理研究[J]. 矿业安全与环保, 2021, 48(3): 1–5.

    WANG Qingfeng, CHEN Hang, CHEN Yutao. Research on the mechanism of intelligent sensing and adaptive control in drilling condition of drilling robot[J]. Mining Safety & Environmental Protection, 2021, 48(3): 1–5.
    [12] 张始斋, 王庆文. ZYWL–4000SY型遥控钻机设计及关键技术研究[J]. 煤炭科学技术, 2021, 49(3): 129–134. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ202103017.htm

    ZHANG Shizhai, WANG Qingwen. Design and key technology research of ZYWL–4000SY remote control drilling rig[J]. Coal Science and Technology, 2021, 49(3): 129–134. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ202103017.htm
    [13] 王清峰, 陈航. 基于路径规划的大容量钻杆自动输送系统研究[J]. 矿业安全与环保, 2020, 47(1): 1–6. https://www.cnki.com.cn/Article/CJFDTOTAL-ENER202001001.htm

    WANG Qingfeng, CHEN Hang. Research on automatic conveying system of large–capacity drill pipe based on path planning[J]. Mining Safety & Environmental Protection, 2020, 47(1): 1–6. https://www.cnki.com.cn/Article/CJFDTOTAL-ENER202001001.htm
    [14] 吕晋军. 煤矿井下用自动钻机机械手伸缩关节的研究[J]. 煤炭技术, 2021, 40(9): 168–170.

    LYU Jinjun. Research on telescopic joint of manipulator of automatic drilling machine used in coal mine[J]. Coal Technology, 2021, 40(9): 168–170.
    [15] 陈鱼. 煤矿井下用自动钻机机械手翻转关节的研究[J]. 煤炭技术, 2021, 40(9): 139–141. https://www.cnki.com.cn/Article/CJFDTOTAL-MTJS202109036.htm

    CHEN Yu. Research on turnover joint of manipulator of automatic drilling rig used in coal mine[J]. Coal Technology, 2021, 40(9): 139–141. https://www.cnki.com.cn/Article/CJFDTOTAL-MTJS202109036.htm
    [16] 中国煤炭科工集团, 中国煤科重庆研究院. 全自动钻机在松软煤层成孔126米创国内行业新高[EB/OL]. [2021-07-06] https://mp.weixin.qq.com/s/tZiz_ANATjxPf2a4Z7Z5Rw.

    China Coal Technology and Engineering Group Corp. The full–automatic drilling rig drilled 126 meters in the soft coal seam, setting a new high in the domestic industry[EB/OL]. [2021-07-06] https://mp.weixin.qq.com/s/tZiz_ANATjxPf2a4Z7Z5Rw.
    [17] 石智军, 姚克, 姚宁平, 等. 我国煤矿井下坑道钻探技术装备40年发展与展望[J]. 煤炭科学技术, 2020, 48(4): 1–34.

    SHI Zhijun, YAO Ke, YAO Ningping, et al. 40 years of development and prospect on underground coal mine tunnel drilling technology and equipment in China[J]. Coal Science and Technology, 2020, 48(4): 1–34.
    [18] 董洪波, 姚宁平, 马斌, 等. 煤矿井下坑道钻机电控自动化技术研究[J]. 煤田地质与勘探, 2020, 48(3): 219–224. http://mdkt.cbpt.cnki.net/WKD/WebPublication/paperDigest.aspx?paperID=b18c08ea-b593-4200-9d20-e3c358d19d4e

    DONG Hongbo, YAO Ningping, MA Bin, et al. Research on electronically controlled automation technology of underground drilling rig for coal mine[J]. Coal Geology & Exploration, 2020, 48(3): 219–224. http://mdkt.cbpt.cnki.net/WKD/WebPublication/paperDigest.aspx?paperID=b18c08ea-b593-4200-9d20-e3c358d19d4e
    [19] 方鹏, 姚克, 王松, 等. 煤矿井下定向钻机钻进参数监测系统研制[J]. 煤炭科学技术, 2019, 47(12): 124–130.

    FANG Peng, YAO Ke, WANG Song, et al. Development of drilling parameter monitoring system for directional drilling rig in coal mine[J]. Coal Science and Technology, 2019, 47(12): 124–130.
    [20] 姚宁平, 姚亚峰, 方鹏, 等. 我国煤矿坑道钻探装备技术进展与展望[J]. 钻探工程, 2021, 48(1): 81–87.

    YAO Ningping, YAO Yafeng, FANG Peng, et al. Advances and outlook of coal mine tunnel drilling equipment and technology[J]. Drilling Engineering, 2021, 48(1): 81–87.
    [21] 杨林. 煤矿井下瓦斯抽采钻孔机器人研究现状及关键技术[J]. 煤矿机械, 2018, 39(8): 60–62.

    YANG Lin. Research status and key technology of underground gas drainage drilling robot in coal mine[J]. Coal Mine Machinery, 2018, 39(8): 60–62.
    [22] 李猛钢. 面向井下钻孔机器人应用的精确定位与地图构建技术研究[D]. 徐州: 中国矿业大学, 2020.

    LI Menggang. Research on technologies of accurate localization and mapping for underground drilling robot application[D]. Xuzhou: China University of Mining and Technology, 2020.
    [23] CAYEUX E, DAIREAUX B, DVERGSNES E W, et al. Toward drilling automation: on the necessity of using sensors that relate to physical models[R]. SPE Drilling & Completion, 2013, 29(2): 163440.
    [24] REEVES M E, CAMWELL P L, MCRORY J. High speed acoustic telemetry network enables real–time along string measurements, greatly reducing drilling risk[R]. SPE145566, 2011.
    [25] SCHILS S, TEELKEN R, VAN BURKLEC B, et al. The use of wired drill pipe technology in a complex drilling environment increased drilling efficiency and reduced well times[R]. SPE178863, 2016.
    [26] 雷晓荣. "孔–井–地"一体化智能钻进系统及关键技术[J]. 煤炭科学技术, 2020, 48(7): 274–281.

    LEI Xiaorong. "Hole–well–ground"integrated intelligent drilling system and key technologies[J]. Coal Science and Technology, 2020, 48(7): 274–281.
    [27] 李泉新, 石智军, 许超, 等. 2 311 m顺煤层超长定向钻孔高效钻进技术[J]. 煤炭科学技术, 2018, 46(4): 27–32.

    LI Quanxin, SHI Zhijun, XU Chao, et al. Efficient drilling technique of 2 311 m ultra–long directional borehole along coal seam[J]. Coal Science and Technology, 2018, 46(4): 27–32.
    [28] 石智军, 董书宁, 杨俊哲, 等. 煤矿井下3 000 m顺煤层定向钻孔钻进关键技术[J]. 煤田地质与勘探, 2019, 47(6): 1–7. http://mdkt.cbpt.cnki.net/WKD/WebPublication/paperDigest.aspx?paperID=4ef0edba-638c-425f-948b-e8d98dd5cbe9

    SHI Zhijun, DONG Shuning, YANG Junzhe, et al. Key technology of drilling in–seam directional borehole of 3 000 m in underground coal mine[J]. Coal Geology & Exploration, 2019, 47(6): 1–7. http://mdkt.cbpt.cnki.net/WKD/WebPublication/paperDigest.aspx?paperID=4ef0edba-638c-425f-948b-e8d98dd5cbe9
    [29] 方俊. 矿用有线地质导向随钻测量装置及钻进技术[J]. 煤炭科学技术, 2017, 45(11): 168–173. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201711028.htm

    FANG Jun. Mine cable geosteering MWD device and geological directional drilling technology[J]. Coal Science and Technology, 2017, 45(11): 168–173. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201711028.htm
    [30] 王小龙. 矿用随钻方位伽马测井仪的设计与试验[J]. 煤炭科学技术, 2016, 44(8): 161–167. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201608028.htm

    WANG Xiaolong. Design and experiment of mine azimuth gamma logging instrument while drilling[J]. Coal Science and Technology, 2016, 44(8): 161–167. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201608028.htm
    [31] 刘建林, 李泉新, 杨伟锋, 等. 采煤工作面煤岩界面探测定向孔设计施工与数据处理方法: CN111485825A[P]. 2020-08-04.

    LIU Jianlin, LI Quanxin, YANG Weifeng, et al. Construction and data processing method of coal rock interface detection directional hole in coal mining face: CN111485825A[P]. 2020-08-04.
    [32] 朱梦博, 程建远, 张意, 等. 近水平钻孔轨迹约束下采煤工作面煤层迭代建模方法: CN111814298A[P]. 2020-10-23.

    ZHU Mengbo, CHENG Jianyuan, ZHANG Yi, et al. Iterative modeling method of coal seam under the constraint of near horizontal borehole trajectory: CN111814298A[P]. 2020-10-23.
    [33] 王敏生, 光新军. 智能钻井技术现状与发展方向[J]. 石油学报, 2020, 41(4): 505–512. https://www.cnki.com.cn/Article/CJFDTOTAL-SYXB202004015.htm

    WANG Minsheng, GUANG Xinjun. Status and development trends of intelligent drilling technology[J]. Acta Petrolei Sinica, 2020, 41(4): 505–512. https://www.cnki.com.cn/Article/CJFDTOTAL-SYXB202004015.htm
    [34] 葛世荣, 胡而已, 裴文良. 煤矿机器人体系及关键技术[J]. 煤炭学报, 2020, 45(1): 455–463. https://www.cnki.com.cn/Article/CJFDTOTAL-MTXB202001045.htm

    GE Shirong, HU Eryi, PEI Wenliang. Classification system and key technology of coal mine robot[J]. Journal of China Coal Society, 2020, 45(1): 455–463. https://www.cnki.com.cn/Article/CJFDTOTAL-MTXB202001045.htm
    [35] LIAO Xiufeng, KHANDELWAL M, YANG Haiqing, et al. Effects of a proper feature selection on prediction and optimization of drilling rate using intelligent techniques[J]. Engineering with Computers, 2020, 36: 499–510.. doi: 10.1007/s00366-019-00711-6
    [36] LYU Zehao, SONG Xianzhi, GENG Lidong, et al. Optimization of multilateral well configuration in fractured reservoirs[J]. Journal of Petroleum Science and Engineering, 2019, 172: 1153–1164.. doi: 10.1016/j.petrol.2018.09.024
    [37] GAN Chao, CAO Weihua, WU Min, et al. Two–level intelligent modeling method for the rate of penetration in complex geological drilling process[J]. Applied Soft Computing, 2019, 80: 592–602.. doi: 10.1016/j.asoc.2019.04.020
    [38] 张建明, 曹明, 陈晓明. 煤矿井下数字化钻进技术发展现状与趋势[J]. 煤炭科学技术, 2017, 45(5): 47–51. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201705008.htm

    ZHANG Jianming, CAO Ming, CHEN Xiaoming. Development status and tendency on digitalized drilling technology in underground coal mine[J]. Coal Science and Technology, 2017, 45(5): 47–51. https://www.cnki.com.cn/Article/CJFDTOTAL-MTKJ201705008.htm
    [39] 李根生, 宋先知, 田守嶒. 智能钻井技术研究现状及发展趋势[J]. 石油钻探技术, 2020, 48(1): 1–8.

    LI Gensheng, SONG Xianzhi, TIAN Shouceng. Intelligent drilling technology research status and development trends[J]. Petroleum Drilling Techniques, 2020, 48(1): 1–8.
    [40] 刘再斌, 刘程, 刘文明, 等. 透明工作面多属性动态建模技术[J]. 煤炭学报, 2020, 45(7): 2628–2635.

    LIU Zaibin, LIU Cheng, LIU Wenming, et al. Multi–attribute dynamic modeling technique for transparent working face[J]. Journal of China Coal Society, 2020, 45(7): 2628–2635.
  • 加载中
图(4)
计量
  • 文章访问数:  528
  • HTML全文浏览量:  54
  • PDF下载量:  103
  • 被引次数: 0
出版历程
  • 收稿日期:  2021-08-25
  • 修回日期:  2021-10-19
  • 发布日期:  2021-12-25
  • 网络出版日期:  2021-12-30

目录

    /

    返回文章
    返回