鲁飞飞,凡东,田宏亮. 坑道钻机模块化双泵站功率匹配实验研究[J]. 煤田地质与勘探,2022,50(8):171−178. DOI: 10.12363/issn.1001-1986.21.12.0860
引用本文: 鲁飞飞,凡东,田宏亮. 坑道钻机模块化双泵站功率匹配实验研究[J]. 煤田地质与勘探,2022,50(8):171−178. DOI: 10.12363/issn.1001-1986.21.12.0860
LU Feifei,FAN Dong,TIAN Hongliang. Experimental study on power matching of modular double pumping stations of tunnel drilling rig[J]. Coal Geology & Exploration,2022,50(8):171−178. DOI: 10.12363/issn.1001-1986.21.12.0860
Citation: LU Feifei,FAN Dong,TIAN Hongliang. Experimental study on power matching of modular double pumping stations of tunnel drilling rig[J]. Coal Geology & Exploration,2022,50(8):171−178. DOI: 10.12363/issn.1001-1986.21.12.0860

坑道钻机模块化双泵站功率匹配实验研究

Experimental study on power matching of modular double pumping stations of tunnel drilling rig

  • 摘要: 为解决坑道钻机动力泵站重量大、搬迁运输难题,提出通过模块设计,将泵站进行拆分,采用小排量双动力双泵合流解决方案。化整为零,可有效减小单个泵站的运输尺寸及重量,并可根据工况需求选择单泵站或双泵合流提高钻机使用的灵活性,同时降低能耗。负载敏感系统具有节能、负载适应性好、调速方便等优点,然而双负载敏感泵系统合流时,2个泵的输出功率不平衡,钻机输出参数不符合设计要求是亟需解决的难题。理论分析指出,两个负载敏感泵与负载敏感阀之间的反馈管路差异影响2个泵的功率平衡,然后建立双动力双泵负载敏感系统动态模型。基于该模型,动态分析双负载敏感泵系统压力流量特性,重点分析反馈管路以及压力补偿器对双泵站功率平衡的影响,并提出双负载敏感泵系统功率匹配方法。通过台架实验对理论分析结果进行验证,结果表明, 管路差异对双泵双动力负载敏感泵合流系统输出特性有较大的影响。在反馈管路中设置阻尼并根据管路匹配阻尼参数,可实现双泵输出参数的基本平衡。通过微调压力补偿器弹簧预压缩量,可使系统达到较好平衡,消除管路差异影响。该方法解决了2个泵站输出功率不平衡问题,该方法有较强的普适性和应用价值,对坑道钻机液压泵站的模块化设计具有重要的参考意义。

     

    Abstract: In order to solve the problems of heavy weight, relocation and transportation of the power pumping station of tunnel drilling rigs, it is proposed to divide the pumping station through modular design, and adopt the solution of small-displacement, dual-power and dual-pump confluence, effectively reducing the transportation size and weight of a single pump station. A single-pump station or a double-pump confluence is chosen according to the working conditions to improve the flexibility of the drilling rig and reduce energy consumption. The load-sensing system has the advantages of energy saving, good load adaptability, and convenient speed regulation. However, when the dual-load-sensing pump system merges, the output power of the two pumps is unbalanced, and the output parameters of the drilling rig do not meet the design requirements, which are urgent problems to be solved. Through theoretical analysis, it is proposed that the difference of the feedback pipeline between the two load-sensitive pumps and the load-sensitive valve affects the power balance of the two pumps, and then the dynamic model of the dual-power dual-pump load-sensitive system is established. Based on the model, the pressure-flow characteristics of the dual-load sensitive pump system are dynamically analyzed, the influence of the feedback pipeline and pressure compensator on the power balance of the dual-pumping station is analyzed, and the power matching method of the dual-load-sensitive pump system is proposed. The theoretical analysis results are verified by the bench test. The results show that the pipeline difference has a great influence on the output characteristics of the dual-pump dual-dynamic load-sensitive pump confluence system. Setting damping in the feedback line and matching damping parameters according to the line can realize the basic balance of the output parameters of the two pumps. By fine-tuning the spring pre-compression of the pressure compensator, the system can achieve a better balance and eliminate the influence of pipeline differences. The problem of the unbalanced output power of the two pump stations is solved. The method has strong universality and application value, providing an important reference for the modular design of the hydraulic pump station of the tunnel drilling rig.

     

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