Development of a remote monitoring system for coal mine automatic drilling rigs
-
摘要: 根据国家能源装备制造、煤矿机器人和煤矿智能化发展等政策要求，结合煤炭设备少人化、智能化发展趋势，针对现有煤矿井下钻机参数显示不全、缺乏有效监测、维修不便等问题，为实现自动化钻机地面远程监测，利用传感测量、软件开发、虚拟现实、网络通信、视频监测等技术研制了一种煤矿用自动化钻机远程监测系统。该远程监测系统包括了钻机主体、机载设备、网络通信部分和远程监测服务器。钻机主体为ZDY4500LFK型煤矿用钻机；机载设备包括了控制器和传感器组，用于实现钻机参数采集；网络通信部分包括了交换机、网关等，实现井下和地面的通信；远程监测服务器实现钻机参数和工况的监测。该系统研制后在鄂尔多斯华兴能源有限责任公司唐家会煤矿进行了现场试验，结果显示，该系统数据传输准确，可实现自动化钻机的地面监测功能，为煤矿钻机的少人化、智能化提供了保障。Abstract: According to the policies on the manufacturing of national energy equipment, coal mine robots and intelligent development of coal mines as well as the trend of intelligent development of coal equipment, a remote monitoring system of automatic drilling rigs for coal mines is developed to monitor the automatic drilling rig remotely on the ground by using sensor measurement, software development, virtual reality, network communication, video monitoring and other technologies. The problems of incomplete parameter display, insufficient effective monitoring and inconvenient maintenance of the existing underground coal mine drilling rig are solved. The remote monitoring system includes the main rig, onboard equipment, network communication part and remote monitoring server. The main body of the drill is the ZDY4500LFK coal mine drill. The onboard equipment includes controllers and sensor arrays for rig parameter acquisition. The network communication part includes switches, gateways, etc. to realize communication between the underground and surface. The remote monitoring server realizes the monitoring of rig parameters and working conditions. The system was tested in Tangjiahui Coal Mine of Huaxing Energy Co. LTD in Ordos. The results show that the system has accurate data transmission, by which the ground monitoring function of automatic drilling rig is realized. It provides a guarantee for the intelligent development of coal mine drilling rigs.
-
Key words:
- automatic drill /
- intelligent drill /
- remote monitoring /
- video monitoring /
- virtual reality /
- Tangjiahui Coal Mine
-
图 4 自动化钻机监测系统软件架构
Fig. 4 Software architecture of the automatic drilling rig monitoring system
图 5 自动化钻机监测软件功能
Fig. 5 Function diagram of the automated drilling rig monitoring software
-
[1] 姚宁平,王毅,姚亚峰,等. 我国煤矿井下复杂地质条件下钻探技术与装备进展[J]. 煤田地质与勘探,2020,48(2):1−7.. doi: 10.3969/j.issn.1001-1986.2020.02.001YAO Ningping,WANG Yi,YAO Yafeng,et al. Progress of drilling technologies and equipments for complicated geological conditions in underground coal mines in China[J]. Coal Geology & Exploration,2020,48(2):1−7.. doi: 10.3969/j.issn.1001-1986.2020.02.001 [2] 石智军,姚克,田宏亮,等. 煤矿井下随钻测量定向钻进技术与装备现状及展望[J]. 煤炭科学技术,2019,47(5):22−28.SHI Zhijun,YAO Ke,TIAN Hongliang,et al. Present situation and prospect of directional drilling technology and equipment while drilling measurement in underground coal mine[J]. Coal Science and Technology,2019,47(5):22−28. [3] 雷晓荣. “孔–井–地”一体化智能钻进系统及关键技术[J]. 煤炭科学技术,2020,48(7):274−281.LEI Xiaorong. “Hole−well−ground”integrated intelligent drilling system and key technologies[J]. Coal Science and Technology,2020,48(7):274−281. [4] 石智军,李泉新,姚克. 煤矿井下智能化定向钻探发展路径与关键技术分析[J]. 煤炭学报,2020,45(6):2217−2224.SHI Zhijun,LI Quanxin,YAO Ke. Development path and key technology analysis of intelligent directional drilling in underground coal mine[J]. Journal of China Coal Society,2020,45(6):2217−2224. [5] 姚克,陈翔,方鹏,等. ZDY4300LK井下自动钻机在大佛寺煤矿的试验研究[J]. 煤矿机械,2021,42(11):41−44.YAO Ke,CHEN Xiang,FANG Peng,et al. Test and research on ZDY4300LK underground automatic drilling rig in Dafosi Coal Mine[J]. Coal Mine Machinery,2021,42(11):41−44. [6] 张始斋,王庆文. ZYWL−4000SY型遥控钻机设计及关键技术研究[J]. 煤炭科学技术,2021,49(3):129−134.ZHANG Shizhai,WANG Qingwen. Design and key technology research of ZYWL−4000SY remote control drilling rig[J]. Coal Science and Technology,2021,49(3):129−134. [7] 董洪波,姚宁平,马斌,等. 煤矿井下坑道钻机电控自动化技术研究[J]. 煤田地质与勘探,2020,48(3):219−224.. doi: 10.3969/j.issn.1001-1986.2020.03.031DONG Hongbo,YAO Ningping,MA Bin,et al. Research on electrically controlled automation technology of underground drilling rig for coal mine[J]. Coal Geology & Exploration,2020,48(3):219−224.. doi: 10.3969/j.issn.1001-1986.2020.03.031 [8] 方鹏,姚克,王松,等. 煤矿井下定向钻机钻进参数监测系统研制[J]. 煤炭科学技术,2019,47(12):124−130.FANG Peng,YAO Ke,WANG Song,et al. Development of drilling parameter monitoring system for directional drilling rig in coal mine[J]. Coal Science and Technology,2019,47(12):124−130. [9] 张先韬,秦怡. 自动钻进在线监测与数据采集软件开发[J]. 煤矿机械,2019,40(1):169−171.ZHANG Xiantao,QIN Yi. Development of online monitoring and data collecting software for automatic drilling[J]. Coal Mine Machinery,2019,40(1):169−171. [10] 张旭辉,张超,王妙云,等. 数字孪生驱动的悬臂式掘进机虚拟操控技术[J]. 计算机集成制造系统,2021,27(6):1617−1628.ZHANG Xuhui,ZHANG Chao,WANG Miaoyun,et al. Digital twin−driven virtual control technology of cantilever roadheader[J]. Computer Integrated Manufacturing Systems,2021,27(6):1617−1628. [11] 张旭辉,魏倩楠,王妙云,等. 悬臂式掘进机远程虚拟操控系统研究[J]. 煤炭科学技术,2020,48(11):44−51.ZHANG Xuhui,WEI Qiannan,WANG Miaoyun,et al. Research on remote virtual control system of cantilever roadheader[J]. Coal Science and Technology,2020,48(11):44−51. [12] 吴海雁,王天龙,张旭辉,等. 基于Quest3D和PLC的采煤机远程监控系统[J]. 工矿自动化,2015,41(11):14−17.WU Haiyan,WANG Tianlong,ZHANG Xuhui,et al. Remote monitoring system of shearer based on Quest3D and PLC[J]. Industry and Mine Automation,2015,41(11):14−17. [13] 方鹏. 煤矿坑道定向钻机钻进参数监测系统设计[J]. 工矿自动化,2019,45(1):1−5.FANG Peng. Design of drilling parameters monitoring system of directional drilling rig in coal mine tunnel[J]. Industry and Mine Automation,2019,45(1):1−5. [14] 李栋. 煤矿用探放水钻机及其关键技术[J]. 煤矿安全,2017,48(7):119−122.LI Dong. Mine–used water exploration and drainage drilling rigs and key technologies[J]. Safety in Coal Mines,2017,48(7):119−122. [15] 阚志涛. 分体履带底板锚固钻机的研制及应用[J]. 金属矿山,2018(5):157−160.KAN Zhitao. Development and application of the split crawler drilling rig for roadway floor anchoring[J]. Metal Mine,2018(5):157−160. [16] 孙继平. 现代化矿井通信技术与系统[J]. 工矿自动化,2013,39(3):1−5.. doi: 10.7526/j.issn.1671-251X.2013.03.001SUN Jiping. Modern mine communication technology and system[J]. Industry and Mine Automation,2013,39(3):1−5.. doi: 10.7526/j.issn.1671-251X.2013.03.001 [17] 汪杰,王春华,李晓华,等. 煤炭行业大数据分析云平台设计研究[J]. 煤炭工程,2021,53(9):187−192.WANG Jie,WANG Chunhua,LI Xiaohua,et al. Design and research on big data analysis cloud platform of coal industry[J]. Coal Engineering,2021,53(9):187−192. [18] 文胜,丁华,李娟莉,等. 基于Web的矿井提升机知识管理系统[J]. 工矿自动化,2016,42(9):77−79.WEN Sheng,DING Hua,LI Juanli,et al. Mine hoist knowledge management system based on Web[J]. Industry and Mine Automation,2016,42(9):77−79. [19] 康文杰,王勇,俸皓. 云平台中MySQL数据库高可用性的设计与实现[J]. 计算机工程与设计,2018,39(1):296−301.KANG Wenjie,WANG Yong,FENG Hao. Design and implementation of MySQL database high availability in cloud platform[J]. Computer Engineering and Design,2018,39(1):296−301. [20] 李先懿,郭正光. 基于Websocket的车联网报警推送系统[J]. 计算机系统应用,2020,29(3):127−131.LI Xianyi,GUO Zhengguang. Telematics alarm pushing system based on Websocket protocal[J]. Computer Systems & Applications,2020,29(3):127−131. [21] 张建中. 基于Web3D技术的煤矿BIM模型集成及可视化研究[J]. 煤炭工程,2020,52(7):161−168.ZHANG Jianzhong. Integration and visualization of coal mine BIM model based on Web3D[J]. Coal Engineering,2020,52(7):161−168. [22] 陈科尹,邹湘军,彭红星,等. 基于半实物仿真的采摘机器人视觉定位研究[J]. 系统仿真学报,2017,29(8):1736−1746.CHEN Keyin,ZOU Xiangjun,PENG Hongxing,et al. Research on picking robot vision localization based on semi−physical simulation[J]. Journal of System Simulation,2017,29(8):1736−1746. -
下载:
点击查看大图
图(8)
计量
- 文章访问数: 344
- HTML全文浏览量: 11
- PDF下载量: 45
- 被引次数: 0
