粉煤灰中有价战略性关键金属活化提取研究进展

Research progress on the activation and extraction of valuable strategic key metals from coal fly ash

  • 摘要:背景】粉煤灰作为燃煤发电产生的大宗固体废弃物,全球年产量超过7.5亿t,其无序堆存会导致严重的环境风险(如重金属渗滤液、PM2.5排放)。然而,粉煤灰富含铝(Al2O3 15%~50%)、镓(Ga 10~300 μg/g)、锂(Li 100~800 μg/g)及稀土元素(REEs 100~1500 μg/g),成为战略性金属的潜在替代资源。【方法】通过分析国内外现阶段粉煤灰中金属提取相关技术,阐述粉煤灰中多种有价金属的赋存机制:Li以类质同象形式替代Al3+或Si4+赋存于硅铝酸盐中;Ga以Ga3+的形式取代Al3+存在于硅铝酸盐中;锗(Ge)以GeO2的形式分散于玻璃相中;REEs主要被Si-O-Al网络结构包裹于硅铝酸盐玻璃相中。【进展】重点分析Li、Ga、REEs等有价战略性关键金属的活化提取技术及分离工艺进展:Li的提取经过酸浸/碱浸、吸附剂吸附、洗脱得到Li2CO3结晶;通过酸浸、溶剂萃取、反萃可以提取Ga;利用酸浸/碱浸、分离与富集及沉淀与煅烧可以提取REEs。结合实验数据与工业案例,揭示工艺效率的关键控制因素如煅烧温度、助剂种类、酸/碱浓度等,进而降低杂质溶解率。【展望】提出多金属协同提取与低碳化发展方向包括发展多金属分步浸出-选择性分离工艺、开发混合助剂活化与选择性强化、利用微波/超声等绿色工艺代替高能耗步骤降低焙烧温度与能耗、开发余热回收与可再生能源包括用于浸出液预热及利用残渣制备沸石分子筛等。针对战略性关键金属活化提取工艺的复杂性与二次污染问题,可基于绿色低碳工艺开发与智能材料设计,开发可多次循环使用的浸出溶剂,推动粉煤灰资源化技术的规模化应用。

     

    Abstract: Background Coal fly ash, a major solid waste produced from coal-fired power generation, has a global annual output exceeding 0.75 billion tons. Its disorderly disposal leads to severe environmental risks, such as heavy metal leachate and PM2.5 emissions. However, coal fly ash is rich in aluminum (Al2O3 15%~50%), gallium (Ga 10~300 μg/g), lithium (Li 100~800 μg/g), and rare earth elements (REEs 100~1500 μg/g), making it a potential alternative resource for strategic metals. Methods By analyzing the current metal extraction technologies from coal fly ash both domestically and internationally, this paper describes the form of occurrence of various valuable metals in coal fly ash: Li is present in the silicate-aluminate as a replacement for Al3+ or Si4+ in the form of a similar ion substitution; Ga replaces Al3+ in the silicate-aluminate in the form of Ga3+; Germanium (Ge) is dispersed in the glass phase in the form of GeO2; REEs are mainly encapsulated within the Si-O-Al network structure in the silicate-aluminate glass phase. Progress This paper focus on the activation and extraction technologies and separation processes for valuable strategic key metals such as gallium, lithium, and rare earth elements: extraction of Li can be carried out through acid/alkaline leaching, adsorption by adsorbents, and elution to obtain Li2CO3 crystals; Ga can be extracted through acid leaching, solvent extraction, and back-extraction; REEs can be extracted through acid/alkaline leaching, separation and enrichment, as well as precipitation and calcination. Combined with experimental data and industrial cases, the paper reveals the key control factors (e.g. calcination temperature, types of additives, acid/base concentration, etc.) for process efficiency, thereby reducing impurity leaching efficiency. Perspectives This work also proposes directions for multi-metal synergistic extraction and low-carbon development including establishing a multi-metal stepwise leaching-selective separation process, developing mixed additive activation and selective enhancement, replacing high-energy consumption steps with green processes such as microwave/ultrasonic methods to decrease the calcination temperature and energy consumption, and developing waste heat recovery and renewable energy technologies including the preheating of leaching liquid and zeolite synthesis from residue. Given the complexity of activation extraction processes for strategic key metals and the issue of secondary pollution, the development of green, low-carbon processes and smart materials and reusable leaching solvents could promote the large-scale application of coal fly ash resource recovery technologies.

     

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