Performance test and proportioning optimization of loess-based grouting materials in coal mining subsidence area of northern Shaanxi
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摘要: 注浆法是采煤沉陷区的主要治理方法，浆材对注浆效果和成本影响很大。以陕北地区黄土-水泥-添加剂混合浆液为研究对象，采用单因素及正交试验对黄土浆液的黏度、凝胶时间、结石率及28 d单轴无侧限抗压强度进行试验研究，对各指标的影响因素及变化规律进行分析，同时，建立黄土基浆液的GA-BPNN预测模型，通过GA多目标全局寻优，优选出一定强度下成本最低的浆液配比。试验结果表明：黄土水泥浆液与陕北地区普遍采用的水泥粉煤灰浆液性能相近，成本大幅降低，黄土基注浆材料密度及结石率受水固比影响最为明显，黏度主要受水固比及黄土（水泥）掺量影响，28 d强度主要受黄土（水泥）掺量影响；采用GA-BPNN构建模型预测的黄土基注浆材料性能预测值与期望值相对误差为0.74%~1.83%，预测结果精度高，可满足实际应用需求。移动阅读Abstract: Grouting is the main treatment method of mining subsidence area, and the grouting materials have great influence on the grouting effect and cost. Taking the grout mix composed of loess and cement used in northern Shaanxi as the research object, the viscosity, the gelation time, the stone rate and 28 d uniaxial unconfined compressive strength of loess grout were studied by single factor and orthogonal tests. The influencing factors and changing rule of each index were analyzed. Meanwhile, the GA-BPNN prediction model of loess-based grout was established, and the multi-objective global optimization was carried out through GA. The grout ratio with the lowest cost and certain strength was optimized. The test results show that the loess-cement grout was similar to the grout of cement and fly ash commonly used in northern Shaanxi. The cost was greatly reduced, and the density and stone ratio of loess-based grouting materials are most affected by the water-solid ratio. The viscosity is mainly affected by the water-solid ratio and the loess(cement) content at the same time, the 28d strength is mainly affected by the loess(cement) content, and by the model constructed with GA-BPNN, and the relative error between the predicted value and expected value of performance of loess-based grouting materials is 0.74%-1.83%. The predicted result has high precision and could meet the requirements of practical application.
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