复合片破碎岩石载荷分析及其试验
Load of diamond-carbide compact while crushing rock
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摘要: 为解决金刚石复合片易出现非正常破损问题,对钻进过程中金刚石复合片(PDC)钻头的单个复合片的受力进行了分析,并对改善金刚石层与衬底脱离、脱落现象的措施进行了研究。结果表明,作用在复合片金刚石层上的剪切力是影响脱离或脱落现象的主要因素之一,而剪切力的提高与衬底的切削作用有关,这可通过增大金刚石层与衬底之间的接触面积来实现。通过一种棋盘状刻槽衬底的PDC钻头试验研究证实,研制合适的衬底结构形状,并在衬底表面加工不同形状的凹槽来增大两者的接触面积能使其获得足够的连接强度。Abstract: This paper analyzed the load on a single compact in a PDC bit while drilling, and studied the improvement measures for the phenomenon such as separated out from the diamond layer and the carbide substrate. The shear force on the diamond layer in the compact is the main factor, which is related to shear cutting action on the carbide substrate and causes the diamond separated out from the carbide substrate. The results show that the shear stress can be increased by increasing the contact area between the diamond layer and the carbide substrate. Therefore, this paper still studied a suitable substrate structure and shape, through the development of the surface on the substrate by different groove shapes to increase the contact area between the two, so that it can be enough to get the connection strength. Lastly, some experimental analysis were enumerated for some PDC bits with checkerboard-like groove substrates.