CO2地质封存注入井固井水泥:腐蚀机理、改性与应用研究进展

Well Cement Technology for CO2 Geological Sequestration Injection Wells: Corrosion Mechanisms, Modification and Application Advances

  • 摘要:
    背景和方法 CO2地质封存注入井的井筒完整性是保障封存项目长期安全运行的关键,而固井水泥作为维持井筒完整性的一级屏障,其在CO2封存环境中的耐久性已成为国内外研究热点。系统综述了固井水泥在CO2封存工况下的化学腐蚀机制、抗腐蚀改性技术、非硅酸盐水泥体系的研究进展,并展望了未来发展方向。
    进展 (1)硅酸盐水泥腐蚀本质为其水化产物Ca(OH)2和C−S−H在酸性CO2环境下的反应。其中Ca(OH)2优先消耗,而C−S−H具有相对更强的稳定性,在硅酸盐水泥改性设计中适度保留Ca(OH)2可在碳化过程中发挥缓冲作用,有利于长期性能维持。(2)虽然多数室内加速实验表明硅酸盐水泥在CO2环境中存在明显退化,但以美国SACROC区块为代表的现场实证表明,在良好胶结条件下,硅酸盐水泥仍可提供数十年有效的密封。这一差异揭示了当前实验评价体系在模拟真实井下环境(如围压、地层水化学、动态温压条件等)方面的不足。(3)提升硅酸盐水泥抗CO2腐蚀性能的主要途径包括降低基体渗透率、掺入惰性或活性填料调控反应产物以及采用表面防护涂层技术等,其中纳米SiO2具有微观结构优化及火山灰反应协同效应,是硅酸盐水泥抗碳化能力的有效改性材料。(4)改性硅酸盐水泥在部分CCS-EOR项目中已展现出足够的密封能力,但其热力学亚稳态本质使其在极端工况下仍存在长期耐久性隐忧。对于以永久封存为目标的CCS-GS井,非硅酸盐水泥体系成为更优选择。
    展望 当前,针对CO2封存环境下水泥长期完整性的实验评价仍缺乏统一标准,方法差异导致数据可比性不足。未来需建立涵盖低温、动态腐蚀条件并注重沉降稳定性的标准化测试体系,以提升评估结果的工程指导价值。此外,非硅酸盐水泥体系虽能从根本上规避碳化风险,但在实际应用可行性与现场操作性方面仍存在局限,需在材料性能调控、施工适配性与成本效益方面开展进一步系统研究。

     

    Abstract:
    Background Wellbore integrity in CO2 geological sequestration injection wells is crucial for ensuring the long-term safe operation of storage projects. As the primary barrier for maintaining wellbore integrity, the durability of well cement under CO2 storage conditions has become a research hotspot worldwide. This review systematically summarizes the chemical corrosion mechanisms of well cement under CO2 storage conditions, anti-corrosion modification technologies, and research advances in non-Portland cement systems, while also providing an outlook on future development directions.
    Advances in Research  The corrosion of Portland cement essentially stems from the reaction of its hydration products, Ca(OH)2 and C−S−H, in an acidic CO2 environment. Ca(OH)2 is preferentially consumed, whereas C−S−H exhibits relatively stronger stability. In the modified design of Portland cement, appropriate retention of Ca(OH)2 can play a buffering role during carbonation, contributing to long-term performance maintenance. Although most laboratory accelerated tests indicate significant degradation of Portland cement in CO2 environments, field evidence from sites such as the SACROC block in the United States demonstrates that Portland cement can still provide effective sealing for decades under good bonding conditions. This discrepancy highlights the inadequacy of current experimental evaluation systems in simulating real downhole environments (e.g., confining pressure, formation water chemistry, dynamic temperature-pressure conditions, etc.). The main approaches to enhancing the CO2 corrosion resistance of Portland cement include reducing matrix permeability, incorporating inert or active fillers to regulate reaction products, and applying surface protective coatings. Among these, nano-SiO2, with its synergistic effects of microstructural optimization and pozzolanic reaction, serves as an effective modifying material for improving the carbonation resistance of Portland cement. Modified Portland cement has demonstrated sufficient sealing capability in some CCS-EOR projects. However, its thermodynamic metastability raises concerns about long-term durability under extreme conditions. For CCS-GS wells aimed at permanent storage, non-Portland cement systems represent a superior alternative.
    Prospects  Currently, there is still a lack of unified standards for the experimental evaluation of the long-term integrity of cement under CO2 storage conditions, and methodological differences lead to insufficient comparability of data. In the future, it is necessary to establish a standardized testing system that covers low-temperature and dynamic corrosion conditions and emphasizes settlement stability, so as to enhance the engineering guidance value of evaluation results. Furthermore, although non-Portland cement systems can fundamentally avoid carbonation risks, they still face limitations in practical applicability and on-site operability. Further systematic research is required in areas such as material performance regulation, construction compatibility, and cost-effectiveness.

     

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