基础工程浆液资源化综合利用技术

Comprehensive recycling utilization technology of foundation engineering slurry

  • 摘要: 地下连续墙、水平定向钻、盾构和顶管等领域的基础工程浆液具有用量大、污染物较为单一的特点。随着国家各项环保法规的实施,基础工程浆液的综合处理尤为重要。提出一种基础工程浆液资源化综合利用技术,即循环浆液采用“除砂+净化浆液与钻渣综合利用”技术,废弃浆液采用“除钙+降低pH+絮凝分离+压滤处理+废液与泥饼的综合利用”技术。以武汉市某地下连续墙工程现场浆液为研究对象,研究循环浆液和废弃浆液的资源化综合利用效果。结果表明:(1) 循环浆液经过除砂后得到净化浆液和钻渣,前者可重新用于工程施工中,后者可用于培育披碱草、黑麦草等草籽,发芽率为100%。(2) 加入5%的碳酸氢钠可将废弃浆液Ca2+质量浓度从703.5 mg/L降低至173.6 mg/L,加入质量分数为3.3%的氯化铵可将pH值从13降低至9,加入300 mg/L的絮凝剂A-2可得到明显的絮凝物。絮凝物经过压滤后得到废液和泥饼,在废液中加入质量分数为2%的碳酸氢钠后可用于重新配制工程浆液,泥饼与30%~60%的营养土混合后可进行草籽培育,发芽率为72%。(3) 过量的盐离子和高pH会对植物生长产生毒害作用,应先对废弃浆液进行除钙和降低pH等处理,之后压滤得到的泥饼才能满足植物生长要求。该技术可实现基础工程浆液中所有钻渣(或泥饼)和净化后的浆液(或废液)的资源化综合利用,对类似工程浆液的资源化利用有较好的启示意义,具有显著的经济、环境和社会效益。

     

    Abstract: Foundation engineering slurry in the fields of underground continuous walls, horizontal directional drilling, shield, and pipe jacking has the characteristics of large amount of consumption and relatively single pollutant. With the implementation of various national environmental protection laws and regulations, the comprehensive treatment of slurries is particularly important. In this paper, a set of comprehensive recycling utilization technology of foundation engineering slurry was proposed. The technology of sand removal plus recycling of purified slurry and drilling cuttings can be adopted to the circulating slurry, and the technology of calcium removing, pH reducing, flocculation separation, pressure filtration and recycling of wastewater and mud cake was adopted to treat the waste slurry. Taking the slurry of an underground continuous wall project in Wuhan city as the example, the effect of comprehensive utilization of circulating slurry and waste slurry was investigated in detail. The results show that purified slurry and drilling cuttings obtained from the circulating slurry after sand removal, the former could be directly reused in foundation engineering, and the latter could be used to cultivate lyme grass and ryegrass seeds, with a germination rate of 100%. The addition of 5% sodium bicarbonate to the water slurry could reduce the calcium ion concentration from 703.5 mg/L to 173.6 mg/L. Adding 3.3% ammonium chloride could lower the pH from 13 to 9. To obtain obvious flocculating substance, it is suggested to add 300 mg/L flocculant A-2 into the waste slurry. Wastewater and mud cakes could be gained from the flocculating substance after pressure filtration. In addition of 2% sodium bicarbonate, the wastewater could meet the mud-making requirements of foundation engineering. Moreover, mud cakes mixed with 30% to 60% of nutrient soil could be used to cultivate lyme grass and ryegrass seeds, with a germination rate of 72%. Excess salt ions and high pH can be toxic to plant growth. Therefore, waste slurry should be first treated with calcium removal and pH reduction. Later, mud cakes obtained by pressure filtration can meet the requirements of plant growth. This technology can realize comprehensive recycling utilization of all drilling cuttings (or mud cake) and purified slurry (or wastewater) in foundation engineering slurry and have good enlightenment significance to the recycling utilization of similar engineering slurry, which has significant economic, environmental, and social benefits.

     

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