井下ø550 mm超大直径煤层孔钻进技术装备及工程应用

Down-hole ø550 mm super large diameter coal seam borehole drilling technology and equipment and its engineering application

  • 摘要: 为提高“U”型通风工作面采空区瓦斯治理效率、降低瓦斯治理成本,提出采用ø550 mm 超大直径钻孔替代横川埋管的技术方案进行采空区瓦斯抽采。针对井下超大直径钻孔技术特点及施工中存在的技术难题,研制了一款最大扭矩 15 000 N·m、最大给进力 700 kN、最大行程 1.3 m 的ZDY15000LP 型煤矿用超大直径螺旋钻进钻机,采用主机和泵站分体式布局,并创新设计了主机、泵站、机械臂、动力头等关键零部件;配套开发了ø426 mm 大螺旋钻杆和ø550 mm 大直径扩孔钻头,开发了基于“先导孔+二次扩孔”的超大直径钻孔成孔工艺,形成了成套的超大直径钻孔施工技术装备。在山西天地煤业有限公司王坡煤矿 3307 工作面进行了工业性试验,共施工大直径瓦斯抽采钻孔17 个,累计进尺 583 m,施工周期 30 d,综合施工效率提高 20%。试验结果表明:钻机输出扭矩大,整体稳定性好,能够实现跨皮带施工以及快速移位等功能,配套钻具性能可靠,钻进工艺可操作性强,能够满足超大直径煤层成孔需求。研究成果为超大直径煤层钻孔施工提供了技术装备支撑,为地质条和开采条件类似矿井瓦斯治理提供了技术经验。

     

    Abstract: For the prpose of improving the gas control efficiency and reduce the cost in the goaf of “U” ventilation face, the ø550 mm super-large diameter borehole was used to replace the cross-heading buried pipe for gas drainage in goaf. According to the characteristics of super-large diameter borehole and the technical problems existed in construction, a ZDY15000LP super-large diameter spiral drilling rig with maximum torque 15000 N·m, maximum penetration 700 kN, and maximum stroke 1.3 m has been developed, which adopted the two-body layout of main engine and pump station, and the innovative design of key parts such as main engine, pump station, mechanical arm and power head of the rig is carried out. The super-large diameter drilling technology based on “pilot borehole + secondary reaming” was developed, the ø426 mm large spiral drill pipe and ø550 mm large diameter reaming bit supporting the super large diameter drilling construction were developed, and a complete set of construction technology and equipment for super-large diameter borehole was studied and formed. The engineering application in Wangpo Coal Mine of Shanxi Tiandi Coal Industry Co. Ltd. shows that the drilling rig has large output torque, good overall stability, cross belt and rapid relocation, and the supporting drilling technology is advanced and reliable, which meet the needs of borehole with super-large diameter forming in coal seam. A total of 17 large-diameter gas drainage boreholes were constructed in working face 3307, with a cumulative footage of 583 m. The drilling construction lasted 30 days, and the comprehensive construction efficiency was increased by 20%. The test results show that the drilling rig has high output torque, good overall stability, and can realize the functions of cross-belt construction and rapid displacement, etc. The performance of the supporting drilling tools is reliable, and the drilling process is highly operable, which can meet the demand of forming holes in large diameter coal seams. The research can provide technology and equipment support for super-large diameter in-seam borehole construction, and provide technical experience for mine gas control under similar geological conditions and mining conditions.

     

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